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Soft Magnetic Composites

Chongqing Great Wall Technology Co., Ltd

 

Great Wall Technology is a high-tech combo enterprise which integrates R&D, production, marketing of Ferrite magnet, NdFeB magnet, Alnico magnet, SmCo magnet, SmFeN magnet, as well as Magnetic assembly, etc.

Our Highlights
Magnetic solutions simulation, Mechanical engineering adjustment, Pilot and volume production optimization, Prototyping suggestion.

Ur Product
GWT focus on making magnetic assemblies (magnetic coupling, magnetic rotor and stator, high-precision rotor assembly etc).

Our Service
We are striving to continuously improve the magnetic quality, response rate and competitiveness.

 

 
Soft Magnetic Composite Materials
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Soft Magnetic Composite Materials

What is Soft Magnetic Composite Materials TSoft Magnetic Composite materials are composite
SMC Material
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SMC Material

Soft magnetic composites (SMCs) which also referred as magnetic powder core, are a soft magnetic
Soft Magnetic Composite Materials
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Soft Magnetic Composite Materials

Magnetic coupling, also called permanent magnetic coupling, is a kind of transmission method which
 
Soft Magnetic Composites
Magnetic coupling-061
Soft Magnetic Composite Materials
Soft Magnetic Composite Materials
Magnetic coupling-059

Soft magnetic composites, also known as magnetic powder cores, are a new type of magnetic material made from soft magnetic metals that undergo powdering, insulation treatment, binding, pressing, and heat treatment. They possess advantages such as magnetic isotropy, high magnetic permeability, low coercivity, high Curie temperature, and low losses. These materials are acclaimed as the “fourth generation” of soft magnetic materials.


Soft magnetic composites combine the benefits of metal and ferrite soft magnetic materials, significantly improving their resistivity compared to soft magnetic metals. This effectively reduces eddy current losses and provides higher saturation magnetization than soft magnetic ferrites, thus meeting the miniaturization and integration requirements of power electronic devices.


These materials can be pressed into various complex shapes, such as rings, E shapes, and U shapes, enabling the integrated production of components. Consequently, soft magnetic composites have become the fastest-growing magnetic materials in development and application. They are used in the production of various inductors, filters, choke coils, and transformers, which are key components in power electronics. Soft magnetic composites are widely applied in energy, information, transportation, and national defense fields, serving as critical foundational materials for national economic and defense construction.

 

Magnet Shape

Disc,Cylinder,Block,Ring,Countersunk,Segment,Trapezoid and Irregular shapes and more.Customized shapes are available

Magnet Coating

Ni,Zn,Au,Ag,Epoxy,Passivated,etc

Features

Soft magnetic materials have low coercivity, high permeability, high saturation magnetic induction intensity and very small eddy current loss. Therefore, soft magnetic materials are easy to magnetize and demagnetize, and the maximum magnetization can be achieved with the smallest applied magnetic field.

Application scenario

Transformers, generators, motors, electromagnets, iron cores of various relays and inductors, reactors, sensors, magnetic shields, magnetic heads, and magnetic recording media, computer magnetic cores, electromagnetic suction cups, magnetic sensitive components, etc.

Material function

Used for the conversion and transmission of magnetic conductivity and electromagnetic energy

MOQ

1pcs

 

The Main Benefits Of Soft Magnetic Composite Solutions For Both Motor Design And Production Processes Are
 

Compact Design

Both size and weight of the components can be reduced

High Performance

Can meet the highest efficiency requirements

Excellent Cost Efficiency

The compact designs require less material and enable simple net shaping production process with minimum waste and reduced need for subsequent operations

 

Material Selection
 

Magnet: It’s based on working temperature and corrosion-resistance requirements.
NdFeB – Temperatures up to 150°C. Corrosion protection required.
Ceramic – Temperatures up to 250°C. Corrosion protection not required.
SmCo – Temperatures up to 350°C. Corrosion protection optional.

Housing: Normal carbon steel, stainless steel(304, 316, 416 etc.), nickel super alloys (Inconel, Hastelloy, Monel, etc.)

Spacer sleeve: Stainless steel, nickel super alloys (Inconel, Hastelloy, Monel, etc.), plastics (Nylon, Teflon, etc.), Ceramics.

SMC Material

How Soft Magnetic Composites Can Help Your Product Designs

 

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Design Flexibility: SMC materials can be molded into any configuration, providing design freedom across diverse applications.


Increased Energy Efficiency: By reducing eddy currents with our advanced insulation layers, SMCs reduce frequency-dependent losses, boosting the energy efficiency of your projects.


Compact and Powerful: Our SMC materials enable the development of compact electric motors tailored to your specific requirements. The innovative 3D flux path allows design enhancement to improve power and efficiency. Moreover, innovative designs can potentially eliminate rare earth magnets thus reducing costs, giving you a competitive edge in the marketplace.

 

 

FAQ

 

Q: What Are Soft Magnetic Composites (SMCs) Made Of?

A: Soft Magnetic Composites (SMCs) are primarily composed of insulated iron powder particles dispersed within a non-conducting matrix, such as epoxy or polymer. This unique composition enables tailored magnetic properties and versatile applications across various industries. SMCs are engineered to exhibit high magnetic permeability, low coercivity, and superior performance at high frequencies.

Q: What Are The Main Applications Of Soft Magnetic Composites?

A: Soft Magnetic Composites (SMCs) find widespread use in various applications, with electric motor cores being a primary application. SMCs are utilized in electric vehicles, renewable energy systems, power electronics, and aerospace, among others. Their unique properties, including high permeability and low core losses, make them ideal for efficiently channeling magnetic flux in motor cores, enhancing performance and energy efficiency.

Q: How Does The Soft Magnetic Material Affect The Performance Of An Axial Flux Motor?

A: Soft magnetic materials determine the motor’s efficiency, power density, and overall performance. By efficiently channeling magnetic flux and minimizing core losses, SMCs enhance the motor’s electromagnetic properties, enabling higher power output, reduced energy consumption, and improved thermal management. It helps to reduce vortex losses and increase the thrust of the machine.

Chongqing Great Wall Technology Co., Ltd. is well-known as one of the leading soft magnetic composites manufacturers and suppliers in China. Please feel free to buy or wholesale high quality soft magnetic composites made in China here from our factory. For customized service, contact us now.

Soft Magnetic Composites, SMC Material

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